Special processes
Over the past years, Stieler Kunststoff Service GmbH has contributed an immense number of innovations to the field of fluid injection.
We can offer the following special technologies:
SmartFoam®
. |
|
|
|
. |
|
|
A particular highlight of fluid injection is the physical foaming SmartFoam®, developed by Stieler and patent-protected. It can be applied on any conventional injection molding machine and it achieves outstanding surfaces with extremely short cycles. |
. |
. |
. |
Silver GIT
. |
|
|
|
|
|
|
The new technology in the field of metal injection molding: With the Silver GIT method, an inert gas (nitrogen) is injected into the melt where it is used to perform various functions. |
. |
. |
. |
GaNaSys®
. |
|
|
|
. |
|
|
GaNaSys® is a GIT hot runner system; the shut-off needle of the hot runner can be used for injecting gas and for venting. The result is a product falling off the mold with a sealed gas injection point. Illustration in the middle: Front jaw for a ski binding, produced with GaNaSys® gas injection technology; project partners: Atomic Ski, DuPont, Günther and Stieler Kunststoff Service GmbH |
. |
. |
. |
Cool Flow System
. |
|
|
|
. |
|
|
In 2001, Stieler Kunststoff Service GmbH developed the gas cooling technology which within a couple of month entered serial production. Today, the equipments can be found in serial productions world-wide (Czech republic, Hungary, Brazil, USA, China, England, Spain, and Germany). |
. |
. |
. |
WIT
. |
|
|
|
. |
|
|
In 2001, Stieler Kunststoff Service GmbH contributed as consulting company to put a water injection article into series for the first time world-wide. It was a cooling water pipe for a French car. Today, Stieler not only offers the equipment but also the adequate injection technology; this technology allows to completely remove the water from the mold. |
. |
. |
. |
Heat & Cool Temperature Control
. |
|
|
|
. |
|
|
Heat & Cool Temperature Control is used for perfect surfaces – without any turbolence air traps (see picture above). Steam – externaly generated or produced inside the mold – is heating or cooling those specific areas to achieve a perfectly even and high quality surface. |
. |
. |
. |
CO2 Advanced Temeperature Control
. |
|
|
|
. |
|
|
CO2 Advanced Temperature Control ist used for precisely cooling of Hot-Spots: Liquid CO2 is pulsed thru capillary tubes into the mold e.g. at mass concentrations. Wherever conventional water-cooling reaches its limits this technique allows shorter cycle times. |
. |
. |
. |